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REAL-TIME BAR FEEDER VIBRATION DETECTION, CONTROL
<p style="text-align: center;"><img src="/ueditor/php/upload/image/20250704/1751637666910208.png" title="1751637666910208.png" alt="7.png"/></p><p style="text-align: justify;"><span style="font-family: arial, helvetica, sans-serif; font-size: 12px;">In the precision-driven world of CNC machining, material loading with bar feeder technology can be essential for process automation 每 but automation without real-time control can quickly lead to scrap, downtime, and equipment damage. Caron Engineering*s DTect-IT product features robust vibration detection and monitoring capabilities designed to identify and respond to excessive bar feeder vibration before it impacts part quality or machine health. Bar feeders play a critical role in automated lathe operations, but imperfections in bar stock often go unnoticed until they cause costly issues. Material inconsistencies, alignment problems, and excessive vibration can result in: Dimensional inaccuracies Compromised surface finishes Increased machine wear and unplanned downtime High scrap rates DTect-IT&nbsp;solves this challenge with a real-time monitoring and correction system that detects excessive vibration at the spindle and takes immediate corrective action 每 before part quality is affected. Real-time vibration monitoring and automatic correction DTect-IT uses a high-resolution vibration sensor mounted on the main spindle to continuously monitor vibration signals during cutting. When vibration exceeds user-defined thresholds: Automatic spindle RPM adjustments: The system signals the CNC to reduce spindle RPM incrementally until vibration falls within acceptable levels 每 keeping the process within tolerance and preserving part quality. Emergency stop capability: If excessive vibration cannot be corrected through RPM adjustments, DTect-IT commands the CNC to stop, preventing equipment damage and unnecessary scrap. Key benefits and features Customizable vibration thresholds&nbsp;每 Set user-defined vibration limits to trigger alerts or automated actions. Data logging &amp; analysis&nbsp;每 Record vibration trends for predictive maintenance and process improvement. Seamless integration&nbsp;每 Compatible with a wide range of CNC lathes and bar feeder systems. Enhanced part quality&nbsp;每 Detects and mitigates vibration before it impacts surface finish or dimensional accuracy. Reduced scrap rates&nbsp;每 Prevents full-bar scrap by identifying problematic material early in the process. Extended machine life&nbsp;每 Protects critical components by minimizing vibration-induced stress. Increased efficiency&nbsp;每 Automated corrections reduce operator intervention and increase uptime. User-friendly interface&nbsp;每 Simplified setup and intuitive monitoring tools require minimal training. DTect-IT is not limited to bar feeder applications. As a powerful CNC sensor analysis platform, it supports a wide variety of sensor types 每 including vibration, strain, power, analog, and metrology inputs 每 giving manufacturers the ability to monitor, analyze, and react to a broad range of machining conditions in real time.</span></p>
04 Jul,2025
Naqi Trading Singapore Pte Ltd.
Naqi Trading Singapore Pte Ltd.     Copyright 2012-2016
Telㄩ+65 97728133      Faxㄩ+65 62421009
Emailㄩshrrd111@163.com   
Websiteㄩwww.nqbearing.com
Addressㄩ111, North Bridge Road, #21-01. Peninsula Plaza. Singapore 179098.
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